Research Radarcs.ROAug 14, 2026classified

Effect of Twisted-Yarn Architecture on Pressure and Proximity Sensing Characteristics of Textile Capacitive Sensors for Robotic Skin

Ishtia Zahir, Eslam Saleh, Maryam Rezayati, Güunter Grabher, Gaffar HossainarXivPDF
cs.ROphysics.ins-det

Paper Guide Brief

Reading Brief

This paper presents a textile-integrated capacitive sensing platform using PDMS-coated silver yarns in one-, two-, and four-layer twisted configurations for robotic skin. It systematically investigates how yarn architecture affects pressure and proximity sensing, demonstrating that increasing layer number enhances pressure sensitivity and mechanical strength while reducing proximity range. The work includes a 4x4 sensing array for spatial mapping and robotic-arm demonstrations for touch and proximity detection in human-robot interaction.

Central Claim

The paper establishes yarn layer architecture as a tunable design parameter for textile capacitive sensors, quantifying its effect on sensing performance.

Contribution

The paper establishes yarn layer architecture as a tunable design parameter for textile capacitive sensors, quantifying its effect on sensing performance. It provides a systematic characterization of how the number of twisted yarn layers influences effective electrode overlap area, inter-fiber separation, pressure sensitivity, proximity range, hysteresis, thermal stability, and durability, enabling architecture-dependent tuning without changing materials.

Why It Matters

This work provides the first systematic quantification of how twisted-yarn layer count governs the trade-off between pressure sensitivity and proximity detection range in textile capacitive sensors, establishing architecture as a design parameter for robotic skin.

Prerequisites

capacitive sensing, textile sensors, yarn architecture, PDMS coating, pressure sensing

Atlas Placement

Human Robot Interaction (subfield)

Read If

You care about capacitive sensing, textile sensors, yarn architecture.

Skip If

You only care about a different atlas route.

Methods
capacitive sensingtextile sensorsyarn architecturePDMS coatingpressure sensingproximity sensingsensor characterizationrobotic skin

Noosaga Placements

  • The sensor is designed for human-robot interaction, with demonstrations including proximity-triggered collision avoidance and touch-based control, highlighting its relevance to HRI.
    human-robot interactionproximity-triggered collision avoidanceintuitive human machine interface (HMI)
  • Behavior-Based Roboticsframework70%
    The sensor is used in behavior-based robotic demonstrations such as autonomous evasion and safety monitoring, but the paper does not focus on robotics frameworks.
    autonomous evasion maneuvercontext-aware safety monitoring

Abstract

Textile-integrated capacitive sensors offer flexible and conformable tactile sensing for wearable electronics and human-robot interaction; however, the influence of yarn-level architecture on capacitive transduction characteristics remains insufficiently quantified. This work presents a textile capacitive sensing platform based on silver-coated yarns coated with polydimethylsiloxane and assembled into one-, two-, and four-layer twisted configurations. The influence of effective electrode overlap area and inter-fiber separation on the capacitive response is systematically investigated, enabling architecture-dependent tuning of pressure and proximity sensing characteristics. Pressure was calculated using the localized single-fiber contact area, corresponding to stresses of 0.4-3.9 MPa. Increasing the layer number improved mechanical strength and sensing performance: elongation at break increased from 37.5% to 62.5% and 85.0%, while the maximum load increased from 23.3 to 42.7 and 89.7 N. Sensitivity increased with layer number and frequency, reaching 0.1331 MPa$^{-1}$ for the four-layer sensor at 100 kHz. The four-layer configuration also exhibited low hysteresis, minimal thermal drift from 25 to 90 $^\circ$C, and stable operation over 15,000 cycles. Proximity detection ranges of 60, 50, and 40 mm were obtained for the one-, two-, and four-layer sensors, respectively, revealing an architecture-dependent sensitivity-range trade-off. A 4$\times$4 textile sensing array enabled spatial contact mapping, while robotic-arm integration demonstrated real-time touch and proximity detection with an end-to-end robotic system latency (from detection to robot reaction) of 403 ms. The results establish yarn architecture as a tunable design parameter governing the measurement characteristics of textile-integrated capacitive sensing systems.

Paper Context

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Budget100,000 tokens
Coverage45,611 chars

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Effect of Twisted-Yarn Architecture on Pressure and Proximity Sensing Characteristics of Textile Capacitive Sensors for Robotic Skin | Research Radar